Industries
Aerox serves a wide range of industries worldwide with our advanced odor control solutions. Whether you operate in food processing, waste management, the chemical industry, or another sector, our products are designed to meet the unique challenges of your industry. Discover how we can support your sector.
Industrieën
Aerox bedient een breed scala aan industrieën over de hele wereld met onze geavanceerde geurbestrijdingsoplossingen. Of u nu in de voedselverwerkingsindustrie, afvalverwerking, chemische industrie, of een andere sector actief bent, onze producten zijn ontworpen om de unieke uitdagingen van uw industrie aan te gaan. Ontdek hoe we uw sector kunnen ondersteunen.
Odour control for every industry
Every sector has its own odour challenges. The Aerox-Injector offers a single, proven solution that can be used in a wide range of industries, from rubber and animal feed to food. Compact, energy-efficient, and easy to integrate into existing processes, without compromising capacity or regulations.
Animal feed
Grinding grains for animals
The animal feed industry has its origins in traditional windmills. Today, electrically powered pellet mills are used, and grains are primarily cooled in counterflow coolers. To remove dust from the cooling air, a bag filter is typically used that meets current strict dust emission standards. After this, the air is finally exhausted outdoors.
Measures for odour reduction
Initially, the animal feed industry built taller chimneys as a measure to reduce odors. This didn’t always adequately address the problems, especially as feed production capacity per factory increased significantly.
Multiple production lines
Aerox has developed specific odor reduction solutions for the animal feed industry. A plant typically operates multiple pellet lines with approximately 15,000 to 25,000 m³/h of cooling air per line. A single compact Aerox Injector can be installed per pellet line, or several production lines can be combined and treated with a single Aerox Injector. In practice, this can amount to a varying number of lines with a total airflow of up to 240,000 m³/h.
Sustainable solution
Because the Aerox-Injector can operate at various capacities, unnecessary power consumption is prevented when not all pellet lines are in operation. This benefits the environment and reduces operating costs.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Success stories
Aquafeed
Fish and shrimp food
In the fish and shrimp feed production process, pellets are often conveyed to the dryer via pneumatic conveying. After drying, the pellets fall into the cooler. Other sources of odor include the air released during extrusion, drying, and cooling. The amount of air that needs to be neutralized per pellet line depends, among other things, on whether the air from the cooler is recycled to the dryer.
Multiple production lines
A single compact Aerox Injector can treat the entire air volume from an entire production line. Often, it’s even possible to treat combined airflows from multiple production lines with just one Aerox Injector.
Satisfied neighbours
We’re happy to advise you on the best odor reduction solution for your factory. The injection technology prevents the Aerox Injector from becoming contaminated by dust or oily air. This keeps the system operating optimally and your neighbors happy.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Success stories
Petfood
Pet food odours
Dry food production generates many unpleasant odors during the extrusion and drying process, which inevitably find their way up the chimney. Sometimes the grinding machines also contribute to the odor.
The Aerox Injector can neutralize the odor of pet food by > 80%.
Air flows up to 240,000 m³/h
Aerox has years of experience in odor control in various industries. Our compact Aerox Injector can treat combined exhaust gases up to 240,000 m³/h from, for example, the extruder, dryer, and cooler. In many cases, we can achieve an odor reduction of up to 95%.
'Green' odour reduction
By implementing Aerox technology, factories around the world have already opted for a “green” solution. Our sustainable system benefits the environment and improves relationships with neighbors.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Oilseed
Treatment of exhaust air
Extracting oil from seeds begins with pressing the oil from the seeds using presses. The oil is then extracted from the residue by adding the solvent hexane using another press (“cold pressing”). The seed remains are pelletized or ground. Drying and cooling are necessary for this process. The resulting air has a strong odor, which can be successfully treated with the Aerox Injector.
Aerox has developed a safe technology to treat air containing hexane.
Destroy residual odours
In most systems, water-soluble odors and most fine dust particles are first removed from the exhaust air with a scrubber. An Aerox Injector can remove residual odors. After drying, the flour is cooled. The Aerox Injector can also treat this exhaust air.
Hexane and safety
The Aerox Injector offers significant safety advantages over other cold plasma technologies when it comes to deodorizing air containing toxic hexane. Numerous European food processing plants have chosen the Aerox Injector for this reason in recent years.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Food
Fine powders and grains
Cheese powder for pizza or flavors like garlic are produced using spray dryers. The exhaust air from these drying systems contains a very high odor concentration, which can be detected for miles. The thermal processing techniques (puffing and extrusion) required for grain production emit strong, undesirable odors, which often lead to complaints from the surrounding area.
The Aerox-Injector is a sustainable technology that requires no chemicals, fuel, or water.
Removing food odours
Food odors can be effectively removed by an Aerox Injector. The system is custom-built using the required materials (SS304). It is installed at the end of the production line, just before the air exhaust leaves the factory. Depending on production conditions, a single Aerox Injector can handle airflows of up to 240,000 m³ per hour.
No fuels or chemicals
In recent years, Aerox has conducted numerous pilot projects worldwide to compare the effectiveness of our technology with technologies like biofilters and air scrubbers. In all cases, the Aerox Injector achieved at least the same, but often higher, odor reduction, without the use of chemicals, fuels, or (waste)water.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Renewable ingredients
Environmentally friendly odour reduction
Companies are increasingly concerned with sustainability, the environment, and the climate. They do this by, among other things, reusing leftover resources during production. This prevents unnecessary waste. However, this production process also creates odor nuisance.
EU-friendly odor reductionDe Aerox-injector kan de perfecte oplossing zijn om de uitstoot van geuren tot een minimum te beperken.
Best Available Technology
Since 2005, Aerox has been collaborating with global players from various industries. Together, we have perfected the Aerox Injector for these industries. Dozens of Aerox Injectors worldwide have proven to reduce odor nuisance by up to 90%. It’s no wonder we’ve been designated an “Approved Supplier” and the Aerox Injector as “Best Available Technology” by various governments.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Succesverhalen
Tire industry
Neutralize rubber odour
The mixing machine mixes raw materials such as rubber, carbon black, and chemicals into a rubber compound. This process releases numerous odors, which are released into the air through the chimney.
The Aerox Injector can eliminate > 85% of the rubber odor emanating from the mixing machine.
Emissions from rubber production
The tires are cured in a vulcanizing press. The press’s high temperature releases rubber odors. While these are less strong than those produced by the mixing machine, their environmental impact is greater. The vulcanizing presses emit up to 90,000 m³/h per production line. The Aerox-Injector minimizes air pollution from the presses.
Up to 95% odour reduction
Aerox has conducted several pilot tests worldwide to determine the efficiency of the Aerox Injector. Independent research agencies demonstrated that our system can eliminate up to 95% of the rubber odor emanating from the mixing machine. This significantly outperforms the competition.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Succesverhalen
Other industries
Experience with diverse industries
We have experience with a wide range of industries and their specific processes, characteristics, and requirements. We also possess expertise in the source and composition of various fragrances, as well as the scientific tools and processes to investigate the complexities of each unique situation. Relevant regulations and legal requirements hold no secrets for us.
Treatment of multiple air flows simultaneously
Our revolutionary non-thermal plasma technology can treat all kinds of unpleasant odors. In many cases, we can combine multiple airflows into a single duct. By doing this, we can treat the air from multiple production lines simultaneously. Depending on the type of odor and the volume, a single compact Aerox-Injector can treat up to 240,000 m³/h of process air.
- Quick to install, even in existing factories
- Only one service per year
- Very low energy consumption
- Developed in collaboration with experts
Succesverhalen
Curious about how we can help you?
Our sales managers are happy to think along with you. Schedule a free consultation and discover how we can solve your odour challenge with one sustainable, proven solution.
Up to 95% odour reduction.
Also suitable for large air flows up to 240,000 m³/h.
Industrieën die wij bedienen
Ons product
Aerox-Injector
De Aerox-Injector is een innovatief geurbestrijdingssysteem gebaseerd op injectietechnologie dat aan het uiteinde van een productieproces of in de schoorsteen wordt geïnstalleerd. Al meer dan 250 fabrieken over de hele wereld profiteren van onze bewezen effectieve technologie.
